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压缩机排气带油?6大核心故障因素,一文找准问题!
作者:卡帕气体
来源:江西卡帕气体技术有限公司
发布时间:1774491826
<p style="visibility: visible" data-pm-slice="0 0 []"><span style="font-family: 宋体;font-size: 16px;visibility: visible" data-mpa-action-id="mn6ry50pdwg" data-pm-slice="0 0 []"><span style="font-family:宋体;visibility: visible"><span leaf="" mpa-font-style="mn6s4tli1n97" style="font-family: mp-quote, -apple-system-font, BlinkMacSystemFont, 'Helvetica Neue', 'PingFang SC', 'Hiragino Sans GB', 'Microsoft YaHei UI', 'Microsoft YaHei', Arial, sans-serif;visibility: visible">在压缩机日常运行中,排气带油是最常见的故障之一</span></span><span style="font-family:宋体;visibility: visible"><span mpa-font-style="mn6s4tli1nkc" style="font-family: mp-quote, -apple-system-font, BlinkMacSystemFont, 'Helvetica Neue', 'PingFang SC', 'Hiragino Sans GB', 'Microsoft YaHei UI', 'Microsoft YaHei', Arial, sans-serif;visibility: visible"><span leaf="" style="visibility: visible">——不仅会影响压缩空气质量,还可能损坏后处</span><span leaf="" style="visibility: visible">理设备、增加运维成本,严重时甚至影响生产进度。</span></span></span></span></p><p style="visibility: visible"><span style="font-family: Cochin-BoldItalic;font-size: 16px;visibility: visible" mpa-font-style="mn6ryuhp21m8"><span style="visibility: visible"><span leaf="" mpa-font-style="mn6s4tli1oa4" style="font-family: mp-quote, -apple-system-font, BlinkMacSystemFont, 'Helvetica Neue', 'PingFang SC', 'Hiragino Sans GB', 'Microsoft YaHei UI', 'Microsoft YaHei', Arial, sans-serif;visibility: visible">很多运维人员遇到这类问题会无从下手,其实只要找准根源,就能快速排查解决。今天就为大家梳理,引起压缩机排气带油的</span></span><span leaf="" mpa-font-style="mn6s4tli1m2j" style="font-family: mp-quote, -apple-system-font, BlinkMacSystemFont, 'Helvetica Neue', 'PingFang SC', 'Hiragino Sans GB', 'Microsoft YaHei UI', 'Microsoft YaHei', Arial, sans-serif;visibility: visible">6大核心因素,建议收藏备用</span><span style="color: rgb(51, 51, 51);font-family: system-ui, 'Apple Color Emoji', 'Segoe UI Emoji', 'Segoe UI Symbol', 'Noto Color Emoji', -apple-system, 'Segoe UI', Roboto, Ubuntu, Cantarell, 'Noto Sans', sans-serif, BlinkMacSystemFont, 'Helvetica Neue', Arial, 'PingFang SC', 'PingFang TC', 'PingFang HK', 'Microsoft Yahei', 'Microsoft JhengHei';white-space: pre-wrap;background-color: rgb(255, 255, 255);float: none;visibility: visible;display: inline !important" data-pm-slice="0 0 []"><span leaf="" style="visibility: visible">❗</span><span style="float: none;visibility: visible;display: inline !important" data-pm-slice="0 0 []"><span leaf="" style="visibility: visible">❗</span><span style="float: none;visibility: visible;display: inline !important" data-pm-slice="0 0 []"><span leaf="" style="visibility: visible">❗</span></span></span></span></span></p><p><section style="text-align: center;visibility: visible" nodeleaf=""><img data-src="https://mmecoa.qpic.cn/mmecoa_png/hOf4iacRJyCeibDa8NkgjOPDibkotbkeSvC7JTDSFfHFMJ0VAz97Ge0qx9iahdZqjJLqD17j4GvCphI7giafxOlT66wxiatPuNNe7VLm8TWyj4WgY/640?wx_fmt=png&from=appmsg#imgIndex=0" class="rich_pages wxw-img js_insertlocalimg" data-ratio="0.8648148148148148" data-s="300,640" data-type="png" data-w="1080" type="block" data-imgfileid="100001094" data-aistatus="1" data-original-style="null" data-index="2" src="https://mmecoa.qpic.cn/mmecoa_png/hOf4iacRJyCeibDa8NkgjOPDibkotbkeSvC7JTDSFfHFMJ0VAz97Ge0qx9iahdZqjJLqD17j4GvCphI7giafxOlT66wxiatPuNNe7VLm8TWyj4WgY/640?wx_fmt=png&from=appmsg&tp=wxpic&wxfrom=10005&wx_lazy=1#imgIndex=0" _width="677px" style="height: auto !important;visibility: visible !important;width: 677px !important" alt="Image" data-before-load-time="1774491729481" data-report-img-idx="0" data-fail="0"/></section></p><p><span style=";font-family: Cochin-BoldItalic;font-size: 16px" mpa-font-style="mn6ryuhp21m8"><br/></span></p><h2><strong mpa-font-style="mn6ryuhpsby" style="font-family: Cochin-BoldItalic"><span style="font-size: 24px"><span leaf="" mpa-font-style="mn6s4yuq1xyk" style="font-family: 'mp-quote', -apple-system-font, BlinkMacSystemFont, 'Helvetica Neue', 'PingFang SC', 'Hiragino Sans GB', 'Microsoft YaHei UI', 'Microsoft YaHei', Arial, sans-serif">1. 油分离芯子损坏</span></span></strong></h2><p><span mpa-font-style="mn6s4yuqvlk" style="font-family: 'mp-quote', -apple-system-font, BlinkMacSystemFont, 'Helvetica Neue', 'PingFang SC', 'Hiragino Sans GB', 'Microsoft YaHei UI', 'Microsoft YaHei', Arial, sans-serif"><span style="font-size: 16px"><span leaf="">油分离芯子是空压机油气分离的</span><span leaf="">“核心关卡”,一旦出现破损、穿孔等损坏,就会直接失去分离作用。</span></span><span style="font-size: 16px"><span leaf="">也就是说</span></span><span style="font-size: 16px"><span leaf="">,油气混合气体将与排气管道直接贯通,大量冷却油无法被分离,会随着压缩气体一起排出机体,直接导致</span></span><span style="letter-spacing: 0;font-size: 16px"><span leaf="">排气过程中出现带油故障</span></span><span style="font-size: 16px"><span leaf="">。</span></span></span></p><p><span style=";font-family: 'mp-quote', -apple-system-font, BlinkMacSystemFont, 'Helvetica Neue', 'PingFang SC', 'Hiragino Sans GB', 'Microsoft YaHei UI', 'Microsoft YaHei', Arial, sans-serif;font-size: 16px" mpa-font-style="mn6s4yuqwza">✅ 小提醒:日常需定期检查油分离芯子的完整性,出现堵塞、破损时及时更换。</span></p><h2><strong mpa-font-style="mn6s4yuq1055" style="font-family: 'mp-quote', -apple-system-font, BlinkMacSystemFont, 'Helvetica Neue', 'PingFang SC', 'Hiragino Sans GB', 'Microsoft YaHei UI', 'Microsoft YaHei', Arial, sans-serif">2. 回油管路故障</strong></h2><p><span style=";font-family: 'mp-quote', -apple-system-font, BlinkMacSystemFont, 'Helvetica Neue', 'PingFang SC', 'Hiragino Sans GB', 'Microsoft YaHei UI', 'Microsoft YaHei', Arial, sans-serif;font-size: 16px" mpa-font-style="mn6s4yuq1ir6">螺杆空压机运行时,油分离芯子内部与压缩机进口会形成压力差,回油管路的核心作用,就是借助这个压力差,将油分离芯子底部聚集的油送回压缩机循环使用。</span></p><p><span style=";font-family: 'mp-quote', -apple-system-font, BlinkMacSystemFont, 'Helvetica Neue', 'PingFang SC', 'Hiragino Sans GB', 'Microsoft YaHei UI', 'Microsoft YaHei', Arial, sans-serif;font-size: 16px" mpa-font-style="mn6s4yuq15p1">若回油管路出现堵塞、断裂,或安装位置不正确,底部聚集的油就无法顺利回流,积压过多后会被压缩气体带走,进而引发排气带油故障。</span></p><h2><strong mpa-font-style="mn6s4yuqtfo" style="font-family: 'mp-quote', -apple-system-font, BlinkMacSystemFont, 'Helvetica Neue', 'PingFang SC', 'Hiragino Sans GB', 'Microsoft YaHei UI', 'Microsoft YaHei', Arial, sans-serif">3. 系统压力控制过低</strong></h2><p><span style=";font-family: 'mp-quote', -apple-system-font, BlinkMacSystemFont, 'Helvetica Neue', 'PingFang SC', 'Hiragino Sans GB', 'Microsoft YaHei UI', 'Microsoft YaHei', Arial, sans-serif;font-size: 16px" mpa-font-style="mn6s4yuq1o38">压缩机运行时,系统压力需维持在合理范围,才能保证分离器产生足够的离心力,实现高效油气分离。</span></p><p><span style=";font-family: 'mp-quote', -apple-system-font, BlinkMacSystemFont, 'Helvetica Neue', 'PingFang SC', 'Hiragino Sans GB', 'Microsoft YaHei UI', 'Microsoft YaHei', Arial, sans-serif;font-size: 16px" mpa-font-style="mn6s4yuqr8v">如果系统压力控制过低,分离器内的离心力会达不到工作要求,导致进入油分离芯子的气体含油量超标,超出其分离能力,最终造成油气分离不彻底,排气带油。</span></p><h2><strong mpa-font-style="mn6s4yur23yx" style="font-family: 'mp-quote', -apple-system-font, BlinkMacSystemFont, 'Helvetica Neue', 'PingFang SC', 'Hiragino Sans GB', 'Microsoft YaHei UI', 'Microsoft YaHei', Arial, sans-serif">4. <span class="" link-id="link-1774491729322-0.3245793841957296">最小压力阀</span>失效</strong></h2><p><span style=";font-family: 'mp-quote', -apple-system-font, BlinkMacSystemFont, 'Helvetica Neue', 'PingFang SC', 'Hiragino Sans GB', 'Microsoft YaHei UI', 'Microsoft YaHei', Arial, sans-serif;font-size: 16px" mpa-font-style="mn6s4yurf5y">最小压力阀的关键作用,是确保系统压力始终维持在最小工作压力以上,为回油管路正常回油提供保障。</span></p><p><span style=";font-family: 'mp-quote', -apple-system-font, BlinkMacSystemFont, 'Helvetica Neue', 'PingFang SC', 'Hiragino Sans GB', 'Microsoft YaHei UI', 'Microsoft YaHei', Arial, sans-serif;font-size: 16px" mpa-font-style="mn6s4yur1jda">一旦最小压力阀失效,系统最小压力无法保证,尤其是用气设备耗气量较大时,会导致系统压力骤降,回油管路无法正常回油。油分离芯子底部的积油无法送回压缩机,只能随压缩气体排出,引发排气带油。</span></p><h2><strong mpa-font-style="mn6s4yur1ao9" style="font-family: 'mp-quote', -apple-system-font, BlinkMacSystemFont, 'Helvetica Neue', 'PingFang SC', 'Hiragino Sans GB', 'Microsoft YaHei UI', 'Microsoft YaHei', Arial, sans-serif">5. 冷却油加注过多</strong></h2><p data-pm-slice="0 0 []"><span style=";font-family: 'mp-quote', -apple-system-font, BlinkMacSystemFont, 'Helvetica Neue', 'PingFang SC', 'Hiragino Sans GB', 'Microsoft YaHei UI', 'Microsoft YaHei', Arial, sans-serif;font-size: 16px" mpa-font-style="mn6s4yur23yy"><span leaf="">很多人误以为</span><span leaf="">“油加越多越好”,实则不然——压缩机冷却油的加注量必须严格遵循设备要求,不能超过规定范围。</span></span></p><p><span style=";font-family: 'mp-quote', -apple-system-font, BlinkMacSystemFont, 'Helvetica Neue', 'PingFang SC', 'Hiragino Sans GB', 'Microsoft YaHei UI', 'Microsoft YaHei', Arial, sans-serif;font-size: 16px" mpa-font-style="mn6s4yur1tcc">若加注的冷却油过多,油位过高,即便分离系统正常工作,高速流动的压缩气体也会将多余的冷却油卷入,导致排气气体中含油量超标,出现排气带油现象。</span></p><h2><strong mpa-font-style="mn6s4yur1gl8" style="font-family: 'mp-quote', -apple-system-font, BlinkMacSystemFont, 'Helvetica Neue', 'PingFang SC', 'Hiragino Sans GB', 'Microsoft YaHei UI', 'Microsoft YaHei', Arial, sans-serif">6. 冷却油质量不达标</strong></h2><p><span style=";font-family: 'mp-quote', -apple-system-font, BlinkMacSystemFont, 'Helvetica Neue', 'PingFang SC', 'Hiragino Sans GB', 'Microsoft YaHei UI', 'Microsoft YaHei', Arial, sans-serif;font-size: 16px" mpa-font-style="mn6s4yurys0">冷却油的质量和使用周期,直接影响油气分离效果。如果加注了不合格的冷却油,或冷却油已超过使用期限、性能衰减,就会失去冷却、分离油气的作用。</span></p><p><span style=";font-family: 'mp-quote', -apple-system-font, BlinkMacSystemFont, 'Helvetica Neue', 'PingFang SC', 'Hiragino Sans GB', 'Microsoft YaHei UI', 'Microsoft YaHei', Arial, sans-serif;font-size: 16px" mpa-font-style="mn6s4yur14wj"><span leaf="">在螺杆式压缩机运行过程中,无法有效分离油气,排气时必然会出现带油故障,同时还可能加剧设备内部磨损。</span><span leaf=""><br/></span></span></p><p data-pm-slice="0 0 []"><span mpa-font-style="mn6s4yur12x2" style="font-family: 'mp-quote', -apple-system-font, BlinkMacSystemFont, 'Helvetica Neue', 'PingFang SC', 'Hiragino Sans GB', 'Microsoft YaHei UI', 'Microsoft YaHei', Arial, sans-serif"><span leaf=""><span textstyle="" style="background-color: rgb(255, 218, 169)">
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