<section><p>在新能源电池、汽车轻量化、航空航天等领域，铜铝焊接的质量直接决定产品性能。传统检测依赖破坏性取样，效率低、成本高。<strong>光学相干断层扫描（OCT）技术最初应用于眼科无创检查，凭借其高分辨率（微米级）、非接触式和实时成像等特点，近年来在工业无损检测中展现出独特优势。</strong></p></section><p><section><section><section><p><strong>OCT技术在工业焊接中的应用优势</strong></p></section></section><section><section><section><section><section><br/></section><section><section><section><section><section><br/></section><section><p><strong>技术原理</strong></p></section><section><br/></section></section></section></section></section><section>该技术通过光谱计量仪采集参考光波与测量光波的干涉信号，精确计算焊缝匙孔深度，实现熔深的实时测量。</section><section><br/></section><section><strong>熔深是决定焊接质量的核心参数：</strong></section><section><strong>✘熔深不足</strong>：导致接头强度降低，存在断裂风险</section><section><strong>✘熔深过大：</strong>造成材料浪费和工件变形</section><section><strong>✘精准控制：</strong>实时监测对保证焊接质量至关重要</section><section><br/></section><section><section><section><section><section><br/></section><section><p><strong>技术优势</strong></p></section><section><br/></section></section></section></section></section><section><strong>OCT技术采用低相干超发光二极管光源，具有以下优势：</strong></section><ul class=" list-paddingleft-2" style="width: 953.797px;"><li><section><strong>抗激光焊接干扰能力强</strong></section></li><li><section><strong>测量稳定性高</strong></section></li><li><section><strong>可建立焊接参数与熔深的精确数学模型</strong></section></li><li><section>为焊接大数据分析系统提供可靠数据基础</section></li></ul><section><br/></section></section><section><section>01</section></section></section></section><section><br/></section></section></section><section><section><br/></section></section><section><section><section><p><strong>铜铝焊接的行业痛点和解决方案</strong></p></section></section><section><section><section><section><section><br/></section><section><section><section><section><section><br/></section><section><p><strong>行业痛点</strong></p></section><section><br/></section></section></section></section></section><section>在新能源电池、汽车轻量化、航空航天等领域，由于工业产品轻量化发展，铜和铝因其材料优越性得到广泛应用，但铜铝轻量化材料的焊接面临瓶颈：</section><section><img class="rich_pages wxw-img" src="https://mmecoa.qpic.cn/mmecoa_png/VeLew8Nx1u9lZYL4JKWrn5yMLn02Ba79Q4wxNeehS6aYPFcUNtXOlVKJYZBGUU2YVHTGzEZXAYjticMaEzsNyBg/640?wx_fmt=png&tp=wxpic&wxfrom=10005&wx_lazy=1" alt="Image"/></section><section><strong>熔深窗口窄：半熔深状态下，过浅导致连接失效，过深可能刺穿材料内部。</strong><strong>材料特性：铜铝间易形成脆性金属间化合物（IMC），影响接头性能。</strong></section><section><strong>传统检测方法存在明显局限：</strong></section><section>需破坏性取样</section><section>检测效率低下（单件30分钟以上）</section><section>难以满足现代化生产需求</section><section><br/></section><section><br/></section><section><section><section><section><section><br/></section><section><p><strong>解决方案</strong></p></section><section><br/></section></section></section></section></section><section><strong>OCT技术的在线监测解决方案：</strong></section><section><strong>✔实现非接触式实时检测</strong></section><section><strong>✔显著提升生产效率</strong></section><section><strong>✔确保焊接质量稳定性</strong></section><section><strong>✔特别适合铜铝等轻量化材料的焊接质量控制</strong></section><ul class=" list-paddingleft-2" style="width: 953.797px;"><li><section><br/></section></li></ul><section>光越科技自2011年起深耕OCT技术研发，初期专注于眼科诊断领域，2024年成功实现技术突破，推出完全自主研发的<strong>工业级OCT无损检测设备Odinopti®系统。该系统采用自主设计的OCT光谱仪核心部件，具备微米级检测精度（轴向12μm/横向50μm）和高速采样能力（250kHz）</strong>，将医疗级光学检测技术成功转化为工业焊接质量检测解决方案，广泛应用于新能源电池、汽车制造、航空航天等高端制造领域。</section><section><strong><br/></strong></section><section><img class="rich_pages wxw-img" src="https://mmecoa.qpic.cn/mmecoa_jpg/VeLew8Nx1u9lZYL4JKWrn5yMLn02Ba79q7uneHVckemaZb1tz0S25ibLvCw1N4cPX9sk5LsZ7dTD8SpWQDiaiaV4A/640?wx_fmt=jpeg&from=appmsg&tp=wxpic&wxfrom=10005&wx_lazy=1" alt="Image"/></section><section><br/></section><section><strong>Odinopti®无损检测设备的突破</strong>：</section><section><strong>✔&nbsp;实时在线监测&nbsp;→ 焊接过程中动态调整参数，杜绝不良品<br/>✔&nbsp;无损检测&nbsp;→ 零破坏工件，提升生产效率</strong></section><section><br/></section></section><section><section>02</section></section></section></section><section><br/></section></section></section><section><section><br/></section></section><section><section><section><p><strong>Odinopti®无损检测设备核心优势</strong></p></section></section><section><section><section><section><section>■<strong>系统组成</strong></section></section><section><strong>光学模块 | 3D摆动模块 | 数据采集模块 | 算法工作站</strong></section><section><br/></section><p><img class="rich_pages wxw-img" src="https://mmecoa.qpic.cn/mmecoa_png/VeLew8Nx1u9lZYL4JKWrn5yMLn02Ba79xNh3SEn6uiaG5JQ9KwNJ1I7fzf79S3iaFTuDhSTKTSXrwk1MrvlE1P5Q/640?wx_fmt=png&from=appmsg&tp=wxpic&wxfrom=10005&wx_lazy=1" alt="Image"/></p><section><br/></section><section><img class="rich_pages wxw-img" height="358" width="758" src="https://mmecoa.qpic.cn/mmecoa_png/VeLew8Nx1u9lZYL4JKWrn5yMLn02Ba79BjnBsMtFVic1WBKNicLW9T6Hp5vJ2au8pcD71mslpccQPPfyHeMbHhNA/640?tp=wxpic&wxfrom=10005&wx_lazy=1" alt="Image"/></section><section><strong><br/></strong></section><section><strong>■</strong><strong>金属材料样品测试案例</strong></section><section><strong><br/></strong></section><section><strong>案例1：304不锈钢金属焊接</strong>&nbsp;→ 熔深一致性提升90%</section><section><img class="rich_pages wxw-img" src="https://mmecoa.qpic.cn/mmecoa_png/VeLew8Nx1u8jiaulCYq9XB3IIaIXo1FAqnA8Id0vNq7icoC2W0saAGib034P1Hic9quWOozibjwl8zubATQKSb7uLcw/640?wx_fmt=png&from=appmsg&tp=wxpic&wxfrom=10005&wx_lazy=1" alt="Image"/></section><section><img class="rich_pages wxw-img" src="https://mmecoa.qpic.cn/mmecoa_png/VeLew8Nx1u8jiaulCYq9XB3IIaIXo1FAqmRAmiabkspx5kIvKfktArdWicAnREySPIdkpFSymV73kjOyzx4xBiaaiaQ/640?wx_fmt=png&from=appmsg&tp=wxpic&wxfrom=10005&wx_lazy=1" alt="Image"/></section><ul class=" list-paddingleft-2" style="width: 953.797px;"><li><section><strong>&nbsp;</strong></section></li><li><section><strong>&nbsp;</strong><strong>案例2：&nbsp;</strong><strong>304不锈钢金属拼接焊检测</strong></section></li></ul><p><img class="rich_pages wxw-img" src="https://mmecoa.qpic.cn/mmecoa_png/VeLew8Nx1u8jiaulCYq9XB3IIaIXo1FAqZ8MhUu0BZfr16qX5wH4gH6NwiaPm5TUxN4ngnab582da7ib4cGBHSnpQ/640?wx_fmt=png&from=appmsg&tp=wxpic&wxfrom=10005&wx_lazy=1" alt="Image"/></p><ul class=" list-paddingleft-2" style="width: 953.797px;"><ul class=" list-paddingleft-2" style="list-style-type: square;"><li><section><br/></section></li></ul></ul><section><strong>案例3：焊接前表面检测（模组边框）</strong>→ 提前发现表面缺陷，避免焊接失败</section><section><img class="rich_pages wxw-img" src="https://mmecoa.qpic.cn/mmecoa_jpg/VeLew8Nx1u9lZYL4JKWrn5yMLn02Ba79LD2LaricWpBwksHhibmrpI7xLoPWn8vx9JsAQKzbnU3XsJIMVzBpxN8g/640?wx_fmt=jpeg&from=appmsg&tp=wxpic&wxfrom=10005&wx_lazy=1" alt="Image"/></section><section>（图|&nbsp;检测样品）</section><section><img class="rich_pages wxw-img" src="https://mmecoa.qpic.cn/mmecoa_jpg/VeLew8Nx1u9lZYL4JKWrn5yMLn02Ba79HI4dkvk6vG2micttBNhhWMaRwiaCLbvDhagRLuPPkSIrdDVxxgm93zUQ/640?wx_fmt=jpeg&from=appmsg&tp=wxpic&wxfrom=10005&wx_lazy=1" alt="Image"/></section><section><img class="rich_pages wxw-img" src="https://mmecoa.qpic.cn/mmecoa_jpg/VeLew8Nx1u9lZYL4JKWrn5yMLn02Ba79GlkxKUTCnqkpTBg6rs8SSd9L2gMYPgdfo9OyqE33260PZ6WnEdg5icA/640?wx_fmt=jpeg&from=appmsg&tp=wxpic&wxfrom=10005&wx_lazy=1" alt="Image"/></section><section>（图|&nbsp;模组边框焊接前表面检测图）</section><section><br/></section><section><br/></section><section>案例4：<strong>焊缝表面成型检测（激光焊接圆角接头）</strong>→自动判定“通过/未通过”（熔深不足实时报警）</section><section><br/></section><section><img class="rich_pages wxw-img" src="https://mmecoa.qpic.cn/mmecoa_png/VeLew8Nx1u9lZYL4JKWrn5yMLn02Ba79jO42VicKKdcjWn8oXNy6YySCs1mdkRX9vXm434FdQajvkDpibYySNcdQ/640?wx_fmt=png&from=appmsg&tp=wxpic&wxfrom=10005&wx_lazy=1" alt="Image"/></section><section>检测通过</section><section><br/></section><section><img class="rich_pages wxw-img" src="https://mmecoa.qpic.cn/mmecoa_png/VeLew8Nx1u9lZYL4JKWrn5yMLn02Ba79pwQG3Bo5hF2Xliah4LgtznxbxQDtkGJqwj9Ewj900pwDSQ1F6l9vgLQ/640?wx_fmt=png&from=appmsg&tp=wxpic&wxfrom=10005&wx_lazy=1" alt="Image"/></section><section>检测未通过-熔深过浅连接不足</section><section><br/></section><section><img class="rich_pages wxw-img" src="https://mmecoa.qpic.cn/mmecoa_png/VeLew8Nx1u9lZYL4JKWrn5yMLn02Ba79lU4gIuQxVOSyuv52xdE402c8l4ia6b7eeEcR8X5mYguW5icQAGMiciatvQ/640?wx_fmt=png&from=appmsg&tp=wxpic&wxfrom=10005&wx_lazy=1" alt="Image"/>检测未通过-仅焊接在上板上</section><section><strong><br/></strong></section><section><strong><br/></strong></section><section><strong>■典型应用场景</strong></section><section><strong>激光焊接|新能源电池|汽车制造|半导体制造|航天航空</strong><strong>|</strong><strong>电子电路|显示屏制造|镜头检测|3D打印</strong></section><section><p><strong><img alt="Image" class="rich_pages wxw-img" src="https://mmecoa.qpic.cn/mmecoa_png/VeLew8Nx1u9lZYL4JKWrn5yMLn02Ba79lP24JeyakKXY8xTomIt96NyibbFLQXiaMxkt9CsBsHUYqzmYzFOuASCw/640?wx_fmt=png&tp=wxpic&wxfrom=10005&wx_lazy=1"/></strong></p><section><br/></section><section><strong><strong>■</strong>客户价值</strong></section><section><strong>降本增效</strong>：减少返工+材料浪费<br/><strong>智能升级</strong>：数据驱动工艺优化，构建焊接专家库</section><section><br/></section></section><section><section>03</section></section></section></section><section><br/></section></section></section><section><section><br/></section></section><section><section><strong>焊接的终极难题，从来不是“焊”，而是“看不见”。光越科技Odinopti®无损检测设备以OCT技术，赋能轻工量化产业，助力企业实现零缺陷焊接智造。</strong></section><section><br/></section><section><strong>联系我们</strong>：获取免费焊接样件检测与行业解决方案！</section><section><section><section><section><section><p><br/></p></section></section></section></section></section></section></p><p><br/></p><p><br style="text-wrap: wrap;"/></p><p><br/></p>